DGAX Low Drop Height Counting & Packaging Machine Delivered to Malaysia, Solving Fragile Component Damage Pain Points

DGAX Low Drop Height Counting & Packaging Machine Delivered to Malaysia, Solving Fragile Component Damage Pain Points

Release Date: May 29, 2026
Source: Ax-Pack Intelligent Packaging Equipment

Project Background

Packmate is a well-known packaging solution provider with strong presence across Southeast Asia, including a key manufacturing base in Malaysia. The plant produces and packages a wide range of precision electronic components, small hardware parts and fragile plastic inserts. Facing high 120–180mm drop height on old counting machines, Packmate suffered 6–10% breakage/scratches on fragile parts, plus unstable counting accuracy and slow output. To improve quality and efficiency, Packmate Malaysia selected Ax-Pack for a custom low-drop counting & packaging solution.

Customized Low Drop Height Solution

Ax-Pack provided the AX-Pack 40mm Ultra-Low Drop Visual Counting & Packaging Machine, a tailored solution for fragile small parts:

Core Low-Drop Design: 40mm ultra-low drop height (70% lower than traditional equipment) with multi-stage soft PU chutes and anti-collision coatings, achieving 0% damage rate for delicate components.
High-Precision Counting: Dual-channel industrial vision system with ±0 counting accuracy, supporting 200–500 pcs/bag specifications.
High Efficiency: 120 bags/min maximum speed, reducing labor from 8–10 workers to 1 operator.
Climate Adaptation: Dustproof and moisture-proof design, stable 24/7 operation under Malaysia’s 30–35°C high temperature and 70–85% humidity.
Full Automation: Integrated feeding, counting, bagging, sealing, and output with PLC+HMI intelligent control.

On-Site Performance & Client Benefits

Since commissioning in March 2026, the machine has delivered outstanding results:

Quality Upgrade: 0% damage rate (from 10% average), eliminating scrap losses.
Efficiency Boost: 110 bags/min stable output (83% increase), meeting high-volume orders.
Cost Reduction: 30% lower operational costs via labor savings and zero scrap.
Stability: 99.9% uptime with minimal maintenance, fully adapting to local climate.

Client Testimonial

“Ax-Pack’s ultra-low drop counting machine completely solved our fragile component damage problem. The 40mm drop height and visual counting technology exceeded our expectations. It’s the most reliable packaging equipment we’ve adopted, with stable performance in Malaysia’s humid environment and significant cost savings.”
— Production Director, Malaysian Electronics Manufacturer

About Ax-Pack

Ax-Pack is a professional manufacturer of intelligent counting and packaging equipment, focusing on providing low-drop, high-precision solutions for electronics, hardware, medical, and food industries. With rich experience in Southeast Asian market customization, we support one-stop services from design, manufacturing to installation and training.